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03.09.2014 Power supply for ceramic production


Power supply for ceramic production In July 2014 ROLT power systems company successfully completed a project for permanent power supply at production site of a ceramic granite production CF Systems in Balabanovo Kaluga region. Energy centre with summary capacity of 4 MW (electricity) an 4 MW (heat) based on two modular gas reciprocating power plants ROLT PSG 2000 serves the main source of electrical and heat supply for the new production. The result was reached due to application of gas powered electrical cogeneration units.

The main generating equipment of the project is gas engines and generating units Caterpillar 3520C with singular capacity of 2000 KW. To utilize the heat of exhaust gas and cooling jacket of the engine the modules are equipped with heat recovery system, consisting of plate heat exchangers and heat recovery boiler manufactured in Europe. In order to save interior space, the module recovery boiler and air-cooling units (dry cooling towers) are located on the roof of the module.


ROLT power systems fulfilled the full range of works dealing with commissioning of the power centre & mdash; from supply of equipment and packaging at plat facilities in Kolomna to installation and start-up works at the site. Implementation of the project lasted less than 8 months (from December 2013 to July 2014), of which 7 months were dedicated to delivery of the generating equipment, and less than a month to installation, commissioning and integration of the energy centre in the electrical and thermal networks of the enterprise.

«At present, our factory is the most modern ceramic granite production in the former Soviet space, and modern technology and equipment need a reliable power supply, - says chief electrical supervisor of CF Systems power plant Dmitry Pogorelyi. According to him, an autonomous power centre does not only guarantee provision with electricity and heat at the plant, but also significantly saves energy by reducing the cost of ceramics. "And gives competitive advantage for the product on the market», — adds Dmitry. Official opening of CF Systems in Balabanovo is scheduled for September 2014 .

The enterprise is planning to increase capacity of power centre in 2 MW on account of additional ROLT PSG 2000 gas reciprocating power plant. "Scalability is one of the most important distinguishing features of modular energy centre - adds commercial director of ROLT power systems Andrew Chikeev. ROLT power systems planning to start implementation of energy centre expansion at ceramic granite production before the end of the year.

Note on a plant of ceramic granite CF Systems

Manufacture of ceramic granite for ventilated facades and commercial premises under the trademark «CF Systems CERAMICS OF THE FUTURE" is based in Balabanovo Kaluga region. According to industry experts, the plant will be the most modern ceramic granite production in Russia and Eastern Europe through the use of new technologies and equipment. Ceramic granite CF Systems will be available in dozens of colours and types of surface with size to 1200x1200 mm. The competitive advantage of the company is also the presence of internal production of decorative elements. Official opening is scheduled for September 2014 г.

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